OPERATING
INSTRUCTIONS FOR CHD SERIES
LIQUID DISTRIBUTION SYSTEMS Introduction
The container
consists of an inner stainless steel cylinder securely supported
in an outer jacket shell. The space between the inner and
outer vessels contains a highly efficient insulation material
and is evacuated.
Safety
Devices
The inner
liquid reservoir is protected by a relief valve (RV-1) and
a rupture disc (RD-1) on the vent manifold.
A combination
evacuation valve and relief device is provided to service
the vacuum space. This protects the container in the event
of a leak in the inner reservoir. If this device vents, contact
Cryofab; do not attempt to use the container or re-evacuate
the insulation space.
Gauges
A pressure
gauge is provided indicating inner vessel pressure. A liquid
level gauge is provided to indicate approximate container
contents. A liquid level gauge isolation valve (V-6) is located
behind the gauge panel. This valve allows the liquid level
gauge to be serviced even if there is still liquid remaining
in the tank; it should be open during normal operation.
Pressure
Control
The pressure
control for this container is achieved via the road relief
regulator (PCV-2) and the road relief isolation valve (V-4),
arranged in series on the vent manifold. The road relief regulator
functions as an adjustable relief valve to limit the working
pressure of the vessel. This regulator is preset at the factory
but can be adjusted in the field, according to different needs.
To lower the setting, turn the adjusting screw counterclockwise.
To raise the setting, turn clockwise.
Pressure-Building
System
This container
is equipped with an integral pressure building system to aid
in liquid withdrawal. The pressure-building system consists
of the pressure- building coil (PBC-1), the pressure-building
valve (V-3, located at the bottom right) and the pressure-building
regulator (PCV-1, located at the bottom of the vent manifold)
all connected in series.
The pressure-building
regulator maintains a preset vessel pressure during liquid
withdrawal, as long as a sufficient liquid supply is in the
container and the pressure-building valve is open. If a different
pressure setting is required, the pressure-building regulator
can be adjusted. To lower the setting turn clockwise. To avoid
wasting liquid, the pressure-building regulator should be
set approximately 5 PSI lower than the road relief regulator.
Filling
These
containers can be filled from a pressurized liquid source
using the following procedure: Attach an extension to the
full trycock valve (V-1, located top right) and orient it
so that the discharge is directed away from personnel and
out of van compartment. Connect the liquid source to the fill/withdrawal
valve, (V-2, labeled liquid) using a suitable transfer line.
Be sure the vent valve (V-5) and the road relief isolation
valve (V-4), both located on the vent manifold, are closed.
Open the full trycock valve and the fill/withdrawal valve.
To begin the transfer, open the liquid source valve
WARNING
A cold
stream of gas or liquid will exit from the full trycock extension.
Keep clear of exiting stream.
When the
container is filled to maximum capacity, liquid will start
to exit from the full trycock. At that point, shut off the
liquid source valve. (Consult DOT regulations or your local
liquid supplier for the maximum allowable liquid load consistent
with your working pressure). Shut off the fill/withdrawal
valve and the full trycock valve. Disconnect the transfer
line and the full trycock extension (if necessary). Open the
road relief isolation valve (V-4) to limit the operating pressure
of the vessel to the desired setting.
Withdrawal
Transferring
liquid from the container is accomplished by the following
procedure. Be sure the vent valve (V-4, located on the vent
manifold) is closed and check the pressure gauge to see that
the vessel pressure is adequate for the intended application.
If additional pressurization is required, open the pressure-building
valve (V-3) to operate the integral pressure-building coil
(PBC-1). With the pressure-building system functioning the
preset pressure will be maintained throughout the withdrawal,
as long as a sufficient liquid supply is present.
Attach
a suitable transfer line to the fill/withdrawal valve (V-2).
Open the fill/withdrawal valve as far as necessary to obtain
the desired flow rate. When the transfer is complete, close
the fill/withdrawal valve and disconnect the transfer line.
The pressure-building valve may be left open, if desired.
This may, to a limited extent, determine the operating pressure
of the vessel until the liquid is saturated. After that point,
the road relief regulator becomes the limiting device for
the operating pressure.
WARNING
Do not
operate this vessel in a closed compartment or confined area
unless the vent stack is ducted to the outside. Do not open
the fill/withdrawal or the full trycock valve if in a confined
area.
WARNING
All transfer
lines used with this vessel should be equipped with a relief
valve.
Changing
Service
CHD series
are suitable for carrying liquid oxygen, nitrogen or argon,
however, if changing service, purge according to DOT regulations.
Minor component changes may be necessary.
CAUTION
Before
operating this vessel, please read thoroughly, "PRECAUTIONS
FOR THE SAFE HANDLING AND STORAGE OF LIQUEFIED GASES"
included with these instructions, for additional precautions
and good practice regarding cryogenics.
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